Industrial Visit to Illovo Sugar, Nchalo

Industrial exposure plays a vital role in strengthening academic understanding, especially for students pursuing technical and engineering fields. Recently, Waliko Kondowe, a student at Malawi University of Science and Technology studying for a Bachelor of Science in Sustainable Energy Engineering, had the opportunity to participate in an educational industrial visit to Illovo Sugar in Nchalo.

The visit provided valuable practical insight into large-scale sugar production processes. Students observed the entire journey of sugar manufacturing, beginning with the reception and crushing of sugarcane to extract juice. This was followed by key stages such as purification, evaporation, crystallisation, and ultimately drying and packaging. Experiencing these processes firsthand allowed students to connect theoretical knowledge from the classroom with real-world industrial operations, particularly in areas such as process efficiency, material handling, and quality control.

In addition to sugar production, the visit highlighted innovative approaches to sustainable energy use within the plant. Students learnt how bagasse, a by-product of crushed sugarcane, is utilised as a renewable energy source to generate electricity. This demonstrated a practical example of sustainability in action, aligning closely with studies in sustainable energy engineering. Observations of motors and various engines further provided insight into how machinery is powered and maintained to ensure continuous production.

Overall, the industrial visit was highly educational and impactful. It not only deepened understanding of industrial systems but also reinforced the importance of integrating sustainable practices within large-scale operations. Experiences like these are essential in preparing students for future careers, equipping them with both knowledge and practical exposure needed in today’s evolving industries.